Tuesday, November 9, 2010

A Chance of Snow

Six wonderful days of hiking! It’s hard to believe that we would actually be seeking shade in November, but it was warm and so fabulously beautiful. Harris Wash, the creek wending its way to the Escalante River, golden cottonwoods, deep silence, enigmatic petroglyphs and quicksand. Quicksand as deep as Scott’s waist! After two days of hiking, we agreed it was too dangerous to continue and retreated to a different trail, this one along the Escalante River starting from the bridge at Calf Creek on Highway 12.

Again, luxuriously warm (for November), a meandering river and camping at Sand Creek Wash. We spent the last day out exploring Sand Creek. Brilliant cottonwood leaves reminiscent of stained glass windows, river birch juxtaposed against monumental sandstone walls patterned with desert varnish and deposition layers petrified with time, mountain lion footprints in the sand. This hike was a glorious reminder of why we love this region.

Now it’s back to work on the roof and the weather forecast is for snow across the state. Monday there was a 70% chance of snow in Torrey. All day long we sanded and sealed 2” X 8” tongue and groove. Dave and Tyse began putting the porch decking in place while Phillip and Dale worked on the solar heating system. We worked mostly in sunshine but always in wind and only briefly in snow, in late afternoon. So what, exactly, does 70% mean? Does it mean 70% of the hours will have snow? Does it mean 70% of the land area will experience snowfall? For us it meant we had the entire day to work until rain with occasional snow began at 4:00. So much for 70%.

This morning the temperature inside the yurt was 25 degrees. Outside the yurt it was 24 degrees, but we worked the entire day in sun (and, of course, wind) while the decking on the north porch was completed.

Who knows about tomorrow. The forecast  says 50% chance of snow with a high of 34 degrees. Luckily Scott and I have thermal coveralls to fend off the weather. We are determined to get this roof done. Twenty-four hours from now, we’ll know what 50% chance of snow meant.

Saturday, October 30, 2010

Roof, Rain and a Looming Deadline

Scott returned to Logan last Monday and together we are heading back to Torrey next Monday. We haven’t been on a single backpacking trip for an entire year. To remedy that sorry state, one of the very first things we’ll do when we arrive is pack up our llamas and hit the trail. We plan to head down Harris Wash for a late-season, multi-day trip ensconced in red rock heaven.

This begs the question, how is it possible we’ve found ourselves with this backcountry deficit when we love exploring that landscape so much? The answer is a combination of a roof, too much rain and a looming deadline.

One reason we’ve chosen to build with straw bales is their high r-value. R-value, or resistance value, is a measurement used to designate the insulating value of specific materials used in construction.  Higher R-values indicate a material's greater ability to insulate. Three inches of fiberglass insulation has an R-value of 11. Straw bale walls have r-values ranging from 40 - 55. This means we’ll be very toasty in winters, cool during the summers and our low utility bills will put smiles on our faces.

With walls like that, it only makes sense to have a tight roof as well. The design of our roof should provide an r-value in the neighborhood of 60. From the inside out, our roof consists of 2” x  8” tongue and groove from salvaged ponderosa pine trees, roofing felt, 16” scissor trusses filled with nearly five tons of cellulose insulation made of recycled newspapers, 5/8 inch sheathing, 1 1/2 inch foam covered with reflective radiant barrier and, finally, metal that matches the roof on the garage. I guess you could think of it as the Dagwood sandwich of the roofing world.

To make our project a little more interesting, the wiring for the entire house must come through the roof. That’s because we don’t want any penetrations in the walls since those could conduct moisture into the straw.

Let’s just say the progress of the roof construction has been hindered by busy schedules and atypical rain. Scott was in Torrey for 12 days prior to his return to Logan. It rained for nine of those days. Not much building happens when the sky is pouring on your project.

As it stands now, there is tongue and groove plus felt on about half of the roof. All of the scissor trusses are up.




Most of the wiring is in. But there is oh so much more to be done. It’s raining right now. There is snow on the peaks. Our season is coming to a close. Without a roof, we cannot get the solar panels on the house. Without solar panels, our heating system isn’t complete. To get our grant from the state of Utah, this all must be done by March.


We’ve worked hard all season. The trip with our llamas will be wonderful. Then we’ll see what can be finished before winter sets in.

Sunday, October 3, 2010

Local Timber

Scott has been working for 28 days straight, 8:00 AM until after dark almost every night, in an attempt to complete the timber frame so we can begin stacking bales of straw. I was only able to be in Torrey for five of those 28 days. Little did I realize there was still so much wood work to do.

It wasn’t until we began cutting, sanding, sealing and raising the rafters for the porch did it sink in that the porch almost doubles the footprint of our house. Yes, we want outdoor living space. Yes, we need protection for the plaster walls. And, yes, it makes it all seem big ... much, much bigger than I had imagined.

Wood for our entire house comes from forests in the Torrey area. The trusses, posts, purlins and girts are douglas fir. The rafters and posts for the porch plus the and 2” X 6" tongue and groove for the ceiling are salvaged beetle and fire-killed ponderosa pines. Once it’s sanded and sealed, that salvaged wood is fantastically beautiful. We’ve never seen anything like the yellow,  orange and chocolate browns colors that appear as we apply the beeswax seal.

Scott devised a method to cut a lovely curve in the ends of the porch rafters. This small detail created a graceful elegance to what might otherwise feel heavy and ponderous.

A local visitor told us he was happy to see local timber used in such a beautiful way. We can’t help but agree.

Wednesday, September 22, 2010

Summer Vacation

Remember that old writing assignment from school? The one entitled "What I Did for My Summer Vacation?"

Well, when our longtime friend, Nikki, and her friend, Tracey, get back to Chicago, they'll be able to answer that question with two words...sanding and sealing. Nikki drove all the way to Torrey in July and spent many long hours sanding braces and trusses plus working on a long list of odds and ends. As if that wasn't enough fun, she came back last week with Tracey, and together they spent another five days sanding and applying Skidmore's Liquid Beeswax to twenty-eight porch posts.

Sanding is a time-consuming, arm-numbing job that taxes muscles and fills lungs with saw dust. We've christened our belt sander, an experienced Rockwell, The Locomotive because of its deafening roar and its ability to knock you off your feet if you are unprepared for takeoff when you push the trigger.

How did we get so lucky as to have friends who spend their summer vacation like this?

Sunday, September 5, 2010

Some Assembly Required

Over a year ago, beginning on August 15, 2009, Scott and I had a lesson on timber framing with Adam Riley from Teton Timber Frame Company. He and Jake, one of his employees, drove to Torrey from Driggs, Idaho to teach us as much as they could cram into our brains in three long days about the business of cutting our own timbers. At the end of the crash course, we had cut the posts, girts and truss for one bent of our eight-bent house. Scott and I were exhausted, and I shed a good number of tears because it had been so much work and we had so far to go.

In September we spent another three weeks building two more trusses. It was a challenge trying to decipher what all of our notes from Adam and Jake meant, not to mention dealing with timbers that had had another month to twist and turn in the heat of the warm autumn days. Still, as that building season ended, we felt we would really be able to complete work this summer.

Always the optimist, I thought we would be finished and ready for a raising by early July. Scott, the realist in the team, thought we’d be lucky to be ready in early August. A year and ten days after our shaky beginning, all of that work came together as Adam, his employee Mike, my mom, Wayne, Doug, Shanna, Scott and I raised the frame of our house.


Scott set up his camera to take a picture every few minutes to record the whole affair. It’s plain to see that some assembly was required.

Saturday, August 21, 2010

Waiting to Exhale

Last week we finished working with all of the timbers for our house - 42 purlins; 8 trusses each composed of 6 members: two top cords, one bottom cord, two struts and one king post; 16 posts; 44 braces; 16 girts and 20 splines. Every piece is sanded, sealed with Skidmore's Liquid Beeswax, fitted and waiting under a tarp for the moment it will stand together with its brothers and sisters as the frame of our house. All around the building site you see blue and silver tarps covering pieces of our house. Scott reminds me that some people put cars on blocks in front of their houses. We have put pieces of a house on blocks in front of our car.

I've returned to Logan to resume my part time work at Utah State University, but Doug, Shanna and Scott have continued preparing for the raising of our timber frame. The tractor (named Orangejello) proves to be the useful tool we had hoped it would be, especially now, as it is instrumental in making piles of dirt disappear into the holes left behind following each excavation.

In less than a week, despite day after day of rain, they have even erected the core of our Tempcast masonry heater. Here's a tour of their work.

The pieces are laid out.










Doug applies mortar in preparation for the next part.










More mortar...










More mortar...










Scott custom cuts a hole for the flue.






It begins to look like a masonry heater instead of just a pile of cement blocks.










Another course...










The last two courses are the heaviest pieces weighing in at 126 pounds. This requires a scaffold assist.





Scott stands beside the almost completed heater.









Scott and Doug contemplate the last piece.









The last piece...











The heater is not really finished. This is just the core. Once the walls of the house are up, and we are happily whiling away our time with finish work, we'll add an attractive facade which we haven't yet decided upon.

The fitting of all of the timbers has taken place in two dimensions on the ground, so we don't REALLY know that our grand plan will work. We are tired. We are anxious. We are excited. We are waiting until our mentors from Teton Timberframe arrive next Tuesday. It will be a big day (or several). We are ready to move on to something less demanding. Maybe that will be the strawbale walls. We are waiting to exhale.

Tuesday, August 3, 2010

Finding Straw

Last winter when Scott was searching for a straw source, he was having no luck finding anything in Wayne County.  He could find straw specifically baled for construction purposes in Manitoba, Canada (definitely not local) or western Colorado (better, but still pretty far away). We knew farmers with straw in Cache Valley, too, but that was no closer than the Colorado location.

Early this spring Scott was discussing our dilemma with Courtney Cropper. Courtney manages the water on the ten acres that abut our Torrey property. He said that his dad was planting barley in Hinkley, Utah and would have straw after the harvest. Now Hinkley isn’t exactly near Torrey either, but when you’re getting desperate, 130 miles can be construed as sort of local.

As it turned out, Courtney’s dad hadn’t planted barley, but his friend, Donald Brown, knew where we could get straw. A fellow living in Las Vegas had a field near Donald’s place that was full of soon-to-be-straw and we could purchase it for $90 a ton. Donald’s neighbor, Gale Bennet, would bale it for us, and their friends at G. C. Porter Trucking would haul it two and half hours to our place.

A week ago Monday we drove to Hinkley to take a look at the bales. It was important for us to see bright, dry straw in bales the correct size - 18” X 14” in lengths that kept them light enough that we could heft them around, somewhere in the neighborhood of 50-60 pounds. We met Gale at the barley field, watched the baler spit out a few bales and were happy with the results. These bales were dry, tight, and not too heavy.

Then it appeared Murphy and his law might prevail. Gale's baler broke so the straw wasn't baled until Wednesday. It was stacked in the open, then loaded on the truck Friday and left uncovered overnight. There had been thunderstorms all over the state during the week, including several downpours in and around Torrey, and we nervously watched the radar on the internet to see if Hinkley had been hit by a storm. Baled straw can shake off a bit of dampening by a shower, but a deluge can ruin it all. The building gods were with us and we received a call early Saturday informing us that 500 dry bales were headed our way.

In advance we hired three young men to help unload the semi load of straw  and put it under the roof of our garage. Anything that didn’t fit in the garage would be in a stacked outside and covered with a tarp.

Saturday morning we were up bright and early in anticipation of the arrival of our straw, and at 9:00 the semi turned down our lane.
In my mind, 500 bales just sounded like a number - 500 people, 500 dollars, 500 miles. But when I saw that semi plus the “pup” behind it stacked with a full load, 500 bales seemed like a mountainous number, an immeasurable number, a number that would make me very tired.
Luke and Aaron Porter (G. C. Porter Trucking Company) maneuvered the semi through our gate to the garage door. Brenden, Troy and Jason flexed their young muscles and the unloading and stacking began. Soon everyone pitched in. Jason and Aaron heaved the bales off the semi, that is until Aaron slipped and tumbled twelve feet to the ground. He didn’t seem seriously injured, but we gave him an ice pack to put on a swelling wrist and directed him to watch and cheer everyone on. (We checked on him yesterday and found he currently has a brace on a "slight fracture".) I climbed up beside Jason and the two of us continued to trundle bales off our slowly diminishing pile on the trailer to the crew filling the garage. Scott,Troy, Luke and Brenden stacked and stacked and stacked. Courtney came with his tractor to move the unhitched “pup” into unloading position, and stayed to do more than his share of unloading as well.

Two and a half hours later, our once empty garage was filled to the rafters with straw. A tidy 50-bale stack covered with a tarp stood beside it.




Scott often says, “Proceed and the way will open.” Courtney connected us to Donald Brown. Donald went out of his way to help us with the logistics of getting 13 tons of straw from Hinkley to Torrey. Our timbers are scheduled to go up August 25 - 27. Then we begin raising the walls of straw. We’ll proceed...and the way will open.